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References Piping Engineering

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Steam Power Plant Salzgitter Kraftwerk 2010 / Germany

Steam Power Plant Salzgitter Kraftwerk 2010 / Germany Show Reference
Steam Power Plant Salzgitter Kraftwerk 2010 / Germany

Scope of engineering:
- Process engingeering and dimensioning
- Functional descriptions and diagrams
- Complete engineering of BoP piping
- Stress calculation of piping systems
- Isometric drawings
- Design drawings of piping-supports
- Manufaturing drawings of structural steelworks and operating platforms
- Material lists for purchasing
- Technical documentation
- Accompanying site-coordination
- Concepts for acid cleaning and blow out of high pressure pipings
- Commissioning

Technical data:
Blast furnace gas power plant 220MW
1200 Pipings, 3000 Supports
Materials: P235GH, 16Mo3, 13CrMo4-5, 10CrMo9-10, X10CrMoVNb9-1, 1.4571, GRP
Orderer: Salzgitter Flachstahl GmbH

Natural gas pipeline storage Ahrensfelde and Thyrow / Germany

Natural gas pipeline storage Ahrensfelde and Thyrow / Germany Show Reference
Natural gas pipeline storage Ahrensfelde and Thyrow / Germany

Scope of engineering:
- Coordination of overall project for civil engineering surface and underground, heating-climate and air conditioning systems, electrical measurement and control systems, fire alarm and gas warning systems
- Process engineering and dimensioning
- Functional descriptions and diagrams
- Complete engineering for tube storage, compressor equipment, gas pressure-control and measurement equipment
- Stress calculation of piping systems
- Fabrication- and welding isometric drawings
- Material lists for purchasing
- Approval planning
- Technical documentation
- Creation of operating manuals
- Accompanying site-coordination
- Commissioning

Storage volume 300.000 Nm³ respectively 400.000 Nm³
Operating pressure up to 100 bar
Overall length of storage pipelines 2678 m respectively 3570 m
Compressor 10.000 Nm³/h
Dimensions: 1422 x 21,6 mm
Material: L555MB
Orderer: Vattenfall Europe Generation

Black coal power plant Datteln 4 / Germany

Black coal power plant Datteln 4 / Germany Show Reference
Black coal power plant Datteln 4 / Germany

Scope of engineering:
- Complete engineering of hot reheat-, cold reheat- and auxiliary-steam pipings
- Stress calculation of piping systems
- Isometric drawings
- Design drawings of piping-supports
- Technical documentation
- Accompanying site-coordination

Technical data:
Black coal power plant 1100 MW
Steam pipings DN800 with up to 620°C
Materials: 16Mo3, 13CrMo4-5, 10CrMo9-10, X10CrMoVNb9-1, X10CrWMoVNb9-2
Orderer: E.ON Kraftwerke GmbH

Steam power plant Gent / Belgium

Steam power plant Gent / Belgium Show Reference
Steam power plant Gent / Belgium

Scope of engineering:
- Complete engineering of BoP piping
- Stress calculation of piping systems
- Isometric drawings
- Design drawings of piping-supports
- Material lists for purchasing
- Technical documentation
- Accompanying site-coordination
- Concepts for acid cleaning and blow out of high pressure pipings

Technical data:
Blast furnace gas power plant 400MW
1900 Pipings, 3300 Supports
Materials: P235GH, 16Mo3, 13CrMo4-5, 10CrMo9-10, WB36, X10CrMoVNb9-1, 1.4571, GRP
Orderer: Siemens AG Power Generation (PG)

Natural gas pipeline storage Etziken / Switzerland

Natural gas pipeline storage Etziken / Switzerland Show Reference
Natural gas pipeline storage Etziken / Switzerland

Scope of engineering:
- Layout plans
- Isometric drawings
- Technical documentation
- Pressure test instructions
_ Creation and submission of all documents to technical inspecition authority (ERI)
- Accompanying site-coordination

Technical data:
Storage volume 460.000 Nm³
Operating pressure up to 70 bar
Overall length of storage pipelines 3840 m
Dimensions: 1524 x 19,4 mm
Material: L485MB
Orderer: Regio Energie Solothurn

Power Plant Neurath BoA 2/3 Generating F+G / Germany

Power Plant Neurath BoA 2/3 Generating F+G / Germany Show Reference
Power Plant Neurath BoA 2/3 Generating F+G / Germany

Scope of engineering:
- Engineering of all cooling water systems
- Stress calculation of piping systems
- Isometric drawings
- Design drawings of piping-supports
- Material lists for purchasing
- Technical documentation
- Accompanying site-coordination

Technical data:
Brown coal power plant 2200MW
1500 Pipings, 2600 Supports
Materials: P235GH, P265GH, 1.4571
Orderer: RWE Power AG

Power Plant Westfalen Generating unit D+E / Germany

Power Plant Westfalen Generating unit D+E / Germany Show Reference
Power Plant Westfalen Generating unit D+E / Germany

Scope of engineering:
- Complete engineering of all cooling water systems
- Stress calculation of piping systems
- Isometric drawings
- Design drawings of piping-supports
- Material lists for purchasing
- Technical documentation
- Accompanying site-coordination
- Concepts for acid cleaning and blow out of high pressure pipings

Technical data:
Black coal power plant 1600MW
1300 Pipings, 3500 Supports
Materials: P235GH, P265GH, 1.4571, PP
Orderer: RWE Power AG

Combined Cycle Power Plant Köln-Knapsack / Germany

Combined Cycle Power Plant Köln-Knapsack / Germany Show Reference
Combined Cycle Power Plant Köln-Knapsack / Germany

Scope of services:
Total engineering for BoP Piping

- Statics of piping systems
- System-calculations
- Production isometries
- Design drawings for piping supports
- Part lists for purchase
- Technical documentation
- Accompanying coordination of construction site
- Blow-off and pickling concepts for high pressure pipes

Technical data:
Gas and steam turbine plant 800 MW
2 x GT, 1 X DT
1420 pipes, 2200 supports
Materials: P235GH, 16Mo3, 13CrMo4-5, 10CrMo9-10, X10CrMoVNb9-1, 1.4541, 1.4571
Orderer: Siemens AG, Germany

Combined Cycle Power Plant Sumgait / Azerbajan

Combined Cycle Power Plant Sumgait / Azerbajan Show Reference
Combined Cycle Power Plant Sumgait / Azerbajan

Scope of services:
Total engineering for BoP Piping

- Statics of piping systems
- System-calculations
- Production isometries
- Production drawings of special parts
- Design drawings for piping supports
- Calculation of primary and secondary supports
- Part lists for purchase
- Assembly instruction

Technical data:
Gas and steam turbine plant 500 MW
2 x GT, 1 X DT
1270 pipes, 2500 supports
Materials: A106, A106, P11, P22, P91, TP316, TP321, UNS-S31.726
Provision of personnel: supervision on construction site
Orderer: Siemens AG – Power Generation, Germany

Finex® Posco 1,5M, Pohang / Korea

Finex® Posco 1,5M, Pohang / Korea Show Reference
Finex® Posco 1,5M, Pohang / Korea

Production plant for 1,5 Mio. tonnes pig iron per year from fine-grained ore. Medium is ore dust with a temperature of approx. 800°C

Scope of services:
- Pipeline engineering from DN1500 till DN2300
- Calculation of wall thickness of pipes; arch, reductions and nozzle according to ASME B31.3
- Rohr2 calculation of pipes with reactors
- Calculation of supporting force and muff with external loads
- Design of support constructions, variable spring hangers and compensators
- Preparation of isometric drawing for calculation and production drawings of supports
- Stress analysis according to ASME B31.3

Orderer: Siemens VAI
Period of time for realization: March 2004 – September 2005


District heating transport line Wels / Austria

District heating transport line Wels / Austria Show Reference
District heating transport line Wels / Austria

Scope of services:
- General arrangement drawing
- Longitudinal section / Vertical section
- Preparation of leak detection concept
- Preparation statics
- Documentation

Length: 4,8 km
Diameter: DN400/560 and DN300/450
Material: P235GH
Orderer: AVE Österreich GmbH
Period of time for realization: April – September 2008

Gas pressure regulating and measuring station for natural gas / CH

Gas pressure regulating and measuring station for natural gas / CH Show Reference
Gas pressure regulating and measuring station for natural gas / Switzerland

Scope of engineering
- P&I-Diagrams
- Layout plans
- Isometric Drawings
- Creation and submission of all documents to technical inspection authority (ERI)
- Preparation of strength test and leakage test
- Documentation

Inlet pressure: max. 70 bar
Outlet pressure: 25 bar
Flow capacity: 2 x 20.000 Nm³/h
Dimensions: DN25 - DN 200
Materials: API 5L Gr.B, ASTM A234-WPB
Orderer: Erdgas Ostschweiz AG

Piping Turbine 5
Germany

Piping Turbine 5<br />Germany Show Reference
Piping Turbine 5 / Germany

Scope of engineering:
- Recording of existing plant
- Basic and detail engineering for the steam - and condensate systems (PDMS)
- Turbine drainage system
- Pipe classes calculation and pipe classes creation
- Piping stress analysis (Rohr2)
- Turbine nozzle load calculation
- Isometric drawings issued for construction
- Pipe supports detail drawings
- Calculation of secondary supports
- Bill of material
- Blow out concept
- Pressure test concept
- Documents for EC - design-examination
- Coordination of TÜV activities
- As-built documentation
- Compilation of quality documentation

Technical data:
Turbine 5
Live steam 139,7 x 12,5 1.4903 545°C 140 bar
Bleed up 1 168,3 x 7,1 1.7335 470°C 70 bar
Bleed up 2 168,3 x 7,1 1.5415 440°C 30 bar
Controlled extraction 168,3 x 4,5 1.0345 360°C 10 bar
Exhaust 510 x 14,2 1.0345 380°C 10 bar
Client: SCA Hygiene Product, Mainz

Bio-HKW Ulm II
Germany

Bio-HKW Ulm II<br />Germany Show Reference
Bio-HKW Ulm II / Germany

Scope of engineering:
- Engineering, creating of pipe classes
- Stress Analysis, measurement and control technology
- Component design, isometric drawing
- Support concept, arrangement drawings pipework,
- Documents for EC - design-examination, material procurement
- Inventory management, equipment purchases, prefabrication
- Assembly, commissioning, documentation

Technical data:
- Biomass power plant to produce electricity and district heating 25MW thermal, 5MW electrical
DN15 - DN600, P235GH-13CrMo4-5,
District heating, as well as integration of new investment into the existing plant.
Client: Fernwärme Ulm GmbH

Booster station Laim / Germany

Booster station Laim / Germany Show Reference
Booster station Laim / Germany / Deutschland

Scope of engineering:
- Basic and detail engineering (PDMS)
- Creating and calculation of pipe classes
- Stress analysis (Rohr2)
- Arrangement drawings for installation, foundation and piping
- Isometric drawings issued for construction
- Design drawings of pipe supports
- Calculation of secondary support
- Bill of material
- Documents for EC - design-examination
- SIL and risk analysis
- Pressure test concept
- Handling the process measurement and control
- Handling of air conditioning, ventilation and noise protection
- Training manual
- Commissioning concept
- Operations manual
- Documentation

Technical data:
Booster station for forward and return of district heating system. The forward pressure can be increased to 11.0 bar and the return pressure to 6.5 bar. The system is designed for a capacity of 480 m³ / h.
Client: SMW Infrastrukture

Water-steam cycle Örebro / Sweden

Water-steam cycle Örebro / Sweden Show Reference
Water-steam cycle Örebro / Sweden

Scope of engineering:
- Detailed engineering for the steam - and condensate system (PDMS)-Creating and calculation of pipe classes
- Stress analysis (Rohr2)
- Arrangement drawings for installation, foundation and piping
- Isometric drawings issued for construction
- Design drawings of pipe supports
- Calculation of secondary support
- Bill of material
- Pressure test concept

Technical data:
Biomass power plant to produce electricity and district heating
Exhaust steam DN1000
Pipeline Number: 150
Client: TGM Kanis Turbinen GmbH

UFO Nord / Austria

UFO Nord / Austria Show Reference
UFO Nord / Austria

Scope of Engineering:
- Basic and detailed engineering
- Documentation
- Commissioning

Technical Data:
Capacity: 120 MW
Dimension: DN 15 - DN 600
Length: approximately 1,050 m
Weight: 270 t
Material: P235GH
I&CI data points: 1,500
Client: Salzburg AG

BoP Irsching 4 Phase II/ Germany

BoP Irsching 4 Phase II/ Germany Show Reference
BoP Irsching 4 Phase II/ Germany

Scope of Engineering:
- Detailed engineering for BoP (PDMS)
- Stress analysis (Rohr2)
- Isometric drawings issued for construction
- Manufacturing drawings of special components
- Design drawings of pipe supports
- Calculation of the primary and secondary supports
- Material lists for purchase
- Installation instructions
- Pressure test concept
- Assistance of site manager
- Documentation

Technical Data:
Combined cycle power plant
Power: 530MW
Number of branches: approx. 1200
Supports: approx. 1300
Client: Siemens AG  

BoP Gönyü / Hungaria

BoP Gönyü / Hungaria Show Reference
BoP Gönyü / Hungaria

 Scope of Engineering:
- Detailed engineering for BoP (PDMS)
- Stress analysis (Rohr2)
- Isometric drawings issued for construction
- Manufacturing drawings of special components
- Design drawings of pipe supports
- Calculation of the primary and secondary supports
- Material lists for purchase
- Installation instructions
- Pressure test concept
- Assistance of site manager
- Documentation

Technical Data:
Combined cycle power plant:
430MW
Number of branches: approx. 1440
Supports: approx. 3100
Client: Siemens AG

BoP Malzenice / Slowakia

BoP Malzenice / Slowakia Show Reference
BoP Malzenice / Slowakia

Scope of Engineering:
- Detailed engineering for BoP (PDMS)
- Stress analysis (Rohr2)
- Isometric drawings issued for construction
- Manufacturing drawings of special components
- Design drawings of pipe supports
- Calculation of the primary and secondary supports
- Material lists for purchase
- Installation instructions
- Pressure test concept
- Assistance of site manager
- Documentation

Technical Data:
Combined cycle power plant:
430MW
Number of branches: approx. 1450
Supports: approx. 1700
Client: Siemens AG

BoP Irsching 5
Germany

BoP Irsching 5<br />Germany Show Reference
BoP Irsching 5 / Germany

Scope of Engineering:
- Detailed engineering for BoP(PDMS)
- Stress analysis (Rohr2)
- Isometric drawings issued for construction
- Manufacturing drawings of special components
- Design drawings of pipe supports
- Calculation of the primary and secondary supports
- Material lists for purchase
- Installation instructions
- Pressure test concept
- Assistance of site manager
- Documentation

Technical Data:
Combined cycle power plant:
840MW
Number of branches: approx. 1840
Supports: approx. 2300
Client: Siemens AG

HP-Piping systems Coal-fired power plant Datteln 4 / Germany

HP-Piping systems  Coal-fired power plant  Datteln 4 / Germany Show Reference
HP-Piping systems Coal-fired power plant Datteln 4 / Germany

Scope of Engineering:
- Basic and detailed engineering for hot reheat, cold reheat, auxiliary- and bleed steam system
- Stress analysis (Rohr2)
- Isometric drawings issued for construction
- Manufacturing drawings of special components
- Design drawings of pipe supports
- Calculation of the primary and secondary supports
- Material lists for purchase
- Installation instructions
- Pressure test concept
- Assistance of site manager Documentation

Technical Data:
Coal-fired power plant
Power: 1100MW
Number of branches: approx. 109
Supports: approx. 400
Client: E.ON Kraftwerke GmbH